FTTH Wire Manufacturing Line – State-of-the-art Manufacturing System
Did you know that contemporary fiber optic wire networks function at speeds of up to 190 m/min? This astonishing productivity results from sophisticated fabrication techniques engineered for swift output.
These configurations are developed to handle multiple wire variants, such as service cables and tight buffered cables. Their compact design, commonly less than 26 meters, suits them well for contemporary plants.
Seamless coupling with automated manufacturing systems guarantees smooth performance. Through MES/ERP connectivity, these SZ stranding line assembly lines offer unparalleled exactness and performance. This renders them the leading option for companies striving to remain at the forefront in the telecommunication sector.
Overview of the FTTH Manufacturing Line
Streamlined manufacturing setups are crucial for addressing the increasing requirement for dependable links. These systems are engineered to produce top-grade light-transmitting wires that drive today’s connectivity grids. With advanced technology, they guarantee exactness and rapidity in all phases of the process.
Defining the FTTH Production Line
The FTTH manufacturing line comprises a unified setup to produce FTTH drop cables. They include uncoated strands strengthened by iron or FRP materials, combined with shielding casings. Consequently, it forms a long-lasting and high-performance option for high-speed internet connections.
It supports diverse substances, including PVC, LSZH, and PE resins. This versatility confirms it satisfies assorted sector requirements. Additionally, the four-head fiber discharge system delivers exact tension management, keeping precision up to ±0.05N.
Why Choose Our Advanced Manufacturing System?
Our machinery excels for its exactness and productivity. Here’s why it’s a top choice:
- Handles multiple cable types, including 2.0×3.0mm and 2.0×5.0mm drop cables
- Supports LSZH, PVC, and PE sheath materials for versatile applications
- Features a 4-head fiber pay-off system with tension control ranging from 0.4N to 1.5N
- Provides throughput up to 9km/h specifically for 2.0×3.0mm cables
With these features, our machine ensures smooth operations and high-quality output. Thus, it becomes the optimal option for enterprises striving to lead in the optical cable sector.
Key Features of Our FTTH Cable Production Line
State-of-the-art fabrication lines are revolutionizing the way fiber wires are made. Our high-tech system combines exactness, performance, and modern advancements to deliver premium performance. Here are the key characteristics establishing our system’s industry-leading status.
Exact Extrusion Unit with Fine-tuning Head
Central to our setup is a customized 50mm extruder built to ensure meticulous dispersion of materials. It secures consistent quality throughout each cable produced. The free adjustment head allows for seamless customization, accommodating different substances like PVC, LSZH, and PE resins.
With OMRON temperature control, the system keeps precision within ±1°C. This level of precision guarantees optimal performance and reduces waste, ensuring it is a budget-friendly option for fabricators.
Automated Fiber Dispensing with Strain Management
Our motorized fiber release system is engineered to maintain tension between 0.4N and 1.2N. This ensures smooth fiber handling and minimizes the risk of damage during production. The dual-wheel capstan system, with diameters of 640mm and 400mm, further enhances stability and control.
This feature is particularly beneficial for producing high-quality fiber cables, as it ensures consistent tension throughout the process.
Mechanized Collection and Reel-Receiving Setup
Our dual-shaft take-up system supports reels ranging from PN400 to PN630, offering flexibility for various production needs. The automated line-receiving feature eliminates the need for manual rewinding, saving time and reducing labor costs.
In addition, the X-shaped laser gauge delivers instantaneous inspection of cable dimensions, confirming that each optical cable adheres to rigorous benchmarks, resulting in trustworthy and long-lasting outputs.
Advanced Technology Behind the Production Line
Cutting-edge technology is reshaping the fiber optic manufacturing process. Our equipment is engineered to provide exactness, consistency, and productivity, to achieve optimal outcomes on all orders. Let’s delve into the innovative aspects that differentiate our system.
Worldwide Industrial PC and PLC Integration System
The backbone of our system is the FiberCAN PLC integrated with an industrial computer terminal. This technology ensures seamless operations and real-time monitoring. It allows for precise adjustments, enhancing the quality of every optical cable produced.
With a power consumption of just 35KW/h during normal operation, our equipment is energy-efficient. This reduces operational costs while maintaining high performance. With a 9m spool accumulator, production remains constant, reducing idle time and enhancing performance.
High Stability and Reliability with Famous Brand Components
Our system incorporates premium components from renowned brands like OMRON controllers and international motors chosen for their durability and precision, ensuring long-term reliability.
The steel wire reinforcement and advanced Fibers in stainless steel tube handling mechanisms provide added strength and stability, guaranteeing that every manufactured cable attains superior industry benchmarks.
MES/ERP Connectivity Integration
Our machinery connects effortlessly with MES and ERP software, facilitating instantaneous production oversight. It provides complete visibility and operational efficiency across all stages.
With this integration, businesses can monitor production metrics, optimize workflows, and reduce waste, which makes it the optimal selection for contemporary production environments.
| Aspect | Advantage |
|---|---|
| FiberCAN-based Control Module | Accurate control and immediate supervision |
| Low Energy Consumption of 35KW/h | Low-cost energy performance |
| 9-meter Reel Accumulator | Seamless operation |
| OMRON-based Control Units | Long-lasting accuracy |
| ERP System Compatibility | Live process supervision |
Applications of FTTH Cable Production Line
Modern fabrication systems are revolutionizing the production of dependable fiber networks. They cater to a broad range of industrial demands, ensuring adaptability and accuracy across usages. The following outlines the primary applications of this state-of-the-art system.
Manufacturing Home Drop Cables
Our system excels in manufacturing drop cables, which are essential for high-speed internet connections. It handles reinforcement wires ranging from ø0.4 to ø1.0, ensuring durability and strength. The central bore, measuring ø56, ensures smooth interfacing with PN400 reel systems.
Notable attributes are:
- Fiber-reinforced polymer with minor steel wire dispensing for extra support
- Movable mold assistance to swiftly alter configurations
- Adaptability to meet interior as well as exterior standards
Manufacturing Tight Buffered and Loose Tube Cables
The system is also ideal for producing tight buffered and loose tube cables. Boasting a minimal attenuation of only 0.02dB/km, these cables perform remarkably well. Their careful stranding guarantees exact assembly, and processing ø1.2mm steel wires further enhances durability.
Customizable Solutions for Various Cable Types
Flexibility is a hallmark of our manufacturing system. It accommodates numerous substances and layouts, ensuring appropriateness for varied uses. Whether you need indoor or outdoor cables, our equipment delivers consistent quality and efficiency. Such flexibility permits meeting particular demands while maintaining superior output.
Key Gains from Our FTTH Production Line
Investing in advanced manufacturing systems yields numerous benefits to enterprises focused on fiber technology. These systems are designed to optimize operations, reduce costs, and deliver high-quality products. Here are the principal merits that render our equipment indispensable for today’s production facilities.
Enhanced Efficiency and Productivity
Our system ensures Sheathing line high-speed operations, achieving outputs of 7-9km/h depending on the cable size, permitting enterprises to fulfill increased market needs while sustaining superior quality. The automated line-receiving feature further reduces manual labor, saving time and resources.
Budget-friendly Fiber Optic Setup Solutions
Its efficient use of 35KW/h power curtails energy expenses. An ergonomically constructed system with a 1000mm work station height improves operator ease and output.
Smooth and Reliable Cable Surface
Precision extrusion ensures a smooth and reliable surface for every fiber optic product, which keeps loss under ≤0.02dB/km, ensuring optimal functionality. Steel supports fortify the cables, rendering them robust for multiple uses.
| Feature | Benefit |
|---|---|
| High-Speed Production | Increased operational efficiency |
| Low Energy Requirement | Cost savings |
| Minimal Signal Loss | Superior performance |
| Optimal Operator Work Level | User-friendly setup |
Summary
Cutting-edge optical cable manufacturing is establishing fresh industry norms. Due to meticulous engineering and seamless system integration, these machines provide extraordinary consistency and output. Achieving speeds of up to 190 m/min, they secure substantial ROI for enterprises.
With robust support services and versatile customization capabilities, our equipment adapts to particular demands. Whether you’re scaling operations or enhancing quality, our technology is designed to help you stay ahead.
Ready to transform your manufacturing process? Contact us today to explore tailored solutions that fit your requirements. Experience the future of fiber optic technology with our industry-leading systems.